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Rogue 2: Whiteboard Cleaning Robot

Flex Innovation Labs: Independent R&D Project

PROBLEM STATEMENT:

Create a non-tethered, whiteboard cleaning robot that can clean any sized board and dock when it's done.

TEST AND DESIGN PHASES

One test platform for the turbine used to hold R2 against a board.

- I performed testing to characterize the turbine's weight capacity and ideal distance from the board

- Thrust rather than suction was most effective at holding weight and conserving battery

A test platform for autonomous steering.

 

- Mechanical bump sensors needed to be replaced for ultrasonic sensors

- Encoder wheels helped robot drive straight

- Interactions between motors, encoders and sensors were the most difficult to program

Fourth and final design of spinning cleaning wheel.

- Ball casters under the ring were most effective reducing sliding friction

 

- Small spur gears experience more stress than large internal gear

- Two driven and one drive gear hold ring in place radially

Photo from an early system level test.

 

- Wheel motors need to be high torque

 

- Material on wheels selected to create high friction on whiteboard

- Overall weight was ~1kg. Turbine could hold ~1.75kg max.

 

- Separate power supplies for wheel motors and turbine needed

R2 CAD.png

Final SolidWorks design.

- A simple, lightweight enclosure added

- A second ultrasonic sensor added and programmed to detect docking station

- Delegated docking station design to a mechanical team member

- Created pointed tail to fit into dock

Whiteboard Cleaning Robot: Final Prototype

SKILLS GAINED:

- SolidWorks design for 3D printing

- Arduino programming and troubleshooting for DC gearmotors, encoders, and ultrasonic sensors

- Gear system design

- RC component integration and operation

-Mechanical + electrical system integration, test, and troubleshooting

-Hands-on rapid prototyping

-Project management

Close-up of cleaning ring components

Bottom view of R2

Julia Stoddard | March 2020

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