top of page

3D Printed Hinge Assembly for PCB Enclosure

Flex Innovation Labs: Team Project

PROBLEM STATEMENT:

Create hinged door on an MJF 3D printed PCB enclosure. Hinge assembly should be printed as one piece, allow for full free rotation, and contain a rod running all the way through door.

3DP hinge.PNG

DESIGN AND TESTING:

Design 1: Determining proper clearance between post and door

Tese pieces were designed with several different hinged doors featuring different clearance dimensions (see CAD to the right). 

D1 CAD.PNG

CAD design of test one

D1 no dims.PNG
D1 print 2.PNG

Successes and failures of different clearances

Designs 2&3: Cutout Design on full length door

Clearance discovered in design 1 was too small for the full length door. Furthermore, insufficient wall thickness where door interacts with post is problematic.

D2 print.PNG

CAD design vs. 3D Printed part

D2 print 2.PNG

Clearance determined in test 1 was insufficient with this design

D3 FAIL.PNG

Insufficient wall thickness caused design 3 to fail. Luckily, that was an easy fix!

Designs 4 & 5: Helix cutout design on full length door

Spiral cutout in design 4 was successful! Minor aesthetic changes made for design 5.

I presented this hinge at a global additive manufacturing conference  within Flex.

D4 and D5.PNG

SKILLS GAINED: 

- SolidWorks modeling of multi-body parts

- Designing for MJF 3D printing

- Performing reiterative testing to evaluate designs

- Presenting to global additive manufacturing audience

3DP hinge in a3ks.PNG

Final hinge design implemented into PCB enclosure

Julia Stoddard | March 2020

  • LinkedIn Social Icon
  • resume-icon-png-19025
bottom of page