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Vibration Pain Therapy Garment

Capstone: Senior Design Project (July 2019 - December 2019)

Awarded for "Biggest Potential Impact"

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Final vibration robe prototype shown in its intended use cases - lounging while affording moderate mobility

Design team receiving award!

PROBLEM STATEMENT:

Initial (July): Make something that uses vibration therapy for pain relief

Final (September): Create a wearable consumer product that uses whole-body vibration therapy to relieve the chronic pain symptoms of neuropathic conditions such as fibromyalgia and small fiber neuropathy.

PROJECT NEED & BACKGROUND RESEARCH:

- Chronic, neuropathic pain affects 10 million people in the US, is difficult to diagnose, and current treatments are often dangerous and/or addictive

  

- Vibration therapy is a promising alternative treatment backed by a body of research.

- Gate control theory explains how pain signals can be overriden by mechanical stimuli like vibrations 

    

- Treatment is promising enough that products using vibration for pain relief already exist, although consumers report issues with comfort and durability

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Visual representation of chronic, whole-body pain

PROJECT REQUIREMENT DEFINITION:

After extensive market research and discussion, the team decided to move forward with a robe form factor, intended for use as a consumer product. This option would allow consumers to try vibration pain therapy from the comfort of their own homes. Next, mechanical and electrical system development could begin.

DESIGN - VIBRATION DISPERSION UNIT (VDU)

- Goal to create structures distributing vibrations evenly without limiting comfort and mobility. Reduces total number of motors while optimizing overall feel of vibrations.

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Design Evolution

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Vibration source

Protective foam 

Contact Locations

Fabric

Final Design

- Encouraged team to sketch several fundamentally different solutions, prototype the most promising ones, and use those to continue developing the design

 

- In final design, motor is elevated off the body, and uniformly vibrates the structure and contact pads

 

- Each vibration dispersion unit has a unique curvature specifically tailored to the body

- Made of 3D printed nylon for flexibility and ease of rapidly prototyping

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Prototyped VDU

DESIGN - ELECTRONICS 

- Cylindrical eccentric rotating mass motors used to create vibrations. Easy to control and adjust, widely available, and produced desirable vibration frequency and amplitude ranges.

   

- Led development and prototyping of electrical system, including safety and durability considerations

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Designed Arduino-controlled system with 5+hrs of battery life

Hand-soldered several protoboards that fit within a 5"x6"x1" control box

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Clamping clamshell design, wire loops, and wire fastening to VDUs provided strain relief to motor wires to increase product durability

FINAL DESIGN

- Vibrating robe design allows user both comfort and mobility

- 17 custom-designed vibration dispersion units distribute vibrations evenly throughout garment

- User-controlled intensity to ensure vibrations stay below safe daily limits laid out by the UK Health and Safety Executive

 

- Battery powered with a 5+ hour run time

- Blue outer layer protects the electronics and is easily removable so it can be washed

- Characterization testing showed significantly more even vibration distribution from robe when compared to a commercially available vibration plate

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Model of high level garment design

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Inner workings of prototype

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Experimentally determined comparison of vibration distribution between a commercially available plate and the team's robe

SKILLS GAINED

- Defining problem and project requirements from an open ended initial problem statement

- Significant team collaboration and communication

- Mechanical and electronic prototyping and design

 

- Written and verbal presentation skills

- Project and resource management

Julia Stoddard | March 2020

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